Induction heating method and unit

ABSTRACT

It is an object of the present invention to prevent temperature decrease in a border portion of each of heating coils and to enable to eliminate an influence given by the change in a load state. In order to attain this object, an induction heating unit  400  according to the present invention is provided with control units  420  ( 420   a  to  420   d ) respectively corresponding to a plurality of heating units  310  ( 310   a  to  310   d ). A phase detector  424   d  of the control unit  420   d  obtains a phase difference between an output current (heating coil current IL4) of an inverter  314   d  detected by a current transformer  160   d  and a reference signal outputted by a reference signal generating section  426,  and inputs it to a drive control section  422   d.  The drive control section  422   d  adjusts an output timing (phase) of a gate pulse to be given to the inverter  314   d  so as to make a phase of the heating coil current IL4 of the inverter  314   d  coincide with a phase of the reference signal outputted by the reference signal generating section  426.  A phase control section  334   d  controls a variable reactor  326   d  so as to make the phases of an output voltage and the output current (heating coil current IL4) of the inverter  314   d  coincide with each other, and improves a power factor of the inverter  314   d . Each of the other control units  420   a  to  420   c  also performs the same control operation.

TECHNICAL FIELD

The present invention relates to an induction heating method and unit,more particularly to an induction heating method and unit suitable forsupplying electricity by resonance-type inverters provided torespectively correspond to plurality of heating coils which are disposedadjacent to each other.

BACKGROUND ART

Induction heating is to produce heat in such a manner that a magneticfield is generated by the passage of currents through heating coils togenerate an overcurrent in a member to be heated, and it is adopted invarious fields since it can generate a high temperature which cannot beobtained by resistance heating. FIG. 8 schematically shows the outlineof an induction heating unit which hardens a roll of a rolling mill andso on.

In FIG. 8, a roll 10 is composed of a roll body 12 and journals 14disposed at both ends thereof. When the roll 10 is to be hardened by theinduction heating, a heating coil 16 which generates a magnetic fieldwith a high magnetic flux density and a temperature keeping coil 18which generates a magnetic field with a magnetic flux density lower thanthis are provided in an induction heating unit 15 and they are connectedrespectively to high-frequency power supplies 20, 22 constituted ofcorresponding inverters. These heating coil 16 and temperature keepingcoil 18 are disposed adjacent to each other without any space being madetherebetween, thereby preventing temperature decrease at a borderportion between both of the coils 16, 18. In order to harden the roll10, the roll 10 is moved forward toward the coils 16, 18 in a directionof an arrow 24 and a surface layer portion of the roll body 12 is heatedat about 950° C.

FIG. 9 shows the outline of a partial electromagnetic induction heatingunit. In this partial electromagnetic induction heating unit 30, aplurality of heating coils 32 (32 a to 32 c) are arranged coaxially in avertical direction and connected respectively to high-frequency powersupplies 34 (34 a to 34 c) constituted of corresponding inverters. Forexample, an end (lower end) of a carbon rod 36 is inserted into theheating coils 32, gas is supplied to the periphery of the carbon rod 36to heat it at about 1500° C. by the heating coil 32, and the gas iscaused to react to this. In this case, since the heat escapes upward,power supplies 34 are controlled so as to make a magnetic flux densitybecome higher toward an upper one of the heating coils 32. Furthermore,the heating coils 32 are arranged adjacent to each other in order toprevent temperature decrease in border potions.

FIG. 10 shows the outline of a unit for heating a container byelectromagnetic induction. In this induction heating unit 44, powderedsilicon carbide (SiC) 42 is put inside a crucible 40 made of, forexample, carbon, this is heated by heating coils 48 (48 a, 48 b), andthe silicon carbide 42 is evaporated to be deposited in a work 46. Theinduction heating unit 44 includes the two heating coils 48 a, 48 bdisposed coaxially in a vertical direction, which are connectedrespectively to high-frequency power supplies 50 (50 a, 50 b)constituted of inverters, and the heating coil 48 b on a lower sidegenerates a magnetic field with a high magnetic flux density to heat thesilicon carbide 42.

FIG. 11 shows the outline of a so-called Baumkuchen-type inductionheating unit. This induction heating unit 60 includes a doughnut-shapedstage 62 made of carbon or the like and a plurality of semiconductorwafers 64 are to be disposed on an upper surface of the stage 62.Heating coils 66 are disposed under the stage 62 so that thesemiconductor wafers 64 can be heated by the passage of electricitythrough the heating coil 66. Furthermore, the heating coils 66 consistof an outer coil 66 a, a center coil 66 b, and an inner coil 66 c, whichare connected respectively to high-frequency power supplies 68 (68 a to68 c) constituted of corresponding inverters so that the entire stage 62can be uniformly heated. In this case, the coils 66 a to 66 c are alsodisposed adjacent to each other so as to be in contact with each other,thereby preventing temperature decrease in border portions of the coils.

FIG. 12 shows the outline of an induction heating unit for extrusionforming. This induction heating unit 70 includes a plurality of heatingcoils 72 (72 a to 72 c) arranged coaxially in a horizontal direction,which are connected respectively to high-frequency power supplies 74 (74a to 74 c) constituted of corresponding inverters, and a metal material76 placed inside the heating coils 72 is heated in such a manner thatthe temperature decreases from a front end portion in the workpiecetoward a rear end portion in the workpiece. The heating coils 72 a to 72c are disposed adjacent to each other to prevent temperature decrease inborder portions. A similar induction heating unit is also used in a caseof SSF (Semi Solid Forging) in which a metal material is forged in thestate where a liquid phase and a solid phase coexist.

Since a high power efficiency can be obtained in induction heating, itis often performed by a so-called resonance-type inverter having aresonance circuit. Further, in the induction heating units having theplural heating coils as described above, the coils are disposed adjacentto each other in order to prevent the temperature decrease in the borderportions of the respective heating coils. Consequently, mutual inductionoccurs among the plural heating coils since a magnetic flux generated byone of the heating coils influences the other heating coils. Therefore,in the induction heating unit including the heating coils correspondingto a plurality of inverters, since the state of the mutual inductionamong the heating coils changes due to load fluctuation and so on,distortion occurs in the current (heating coil current) in each of theheating coils and a phase deviation occurs between the heating coilcurrents. Consequently, in the induction heating unit including theheating coils corresponding to the plural inverters, unless thefrequencies of the respective load currents are equalized and the phasesof the respective heating coil currents are fixedly maintained, a highlyprecise control of a heating temperature becomes difficult and thetemperature decrease in the border portions of the heating coils iscaused.

Therefore, a method of preventing the occurrence of the adverse effectof the mutual induction has been proposed in which magnetic forceshielding coils are inserted between heating coils and they absorbmagnetic fluxes in end portions of the heating coils. It is alsoproposed that two heating coils are connected in parallel to onefrequency converter (high-frequency inverter), a variable reactor isconnected to one of the heating coils in series, and the variablereactor is adjusted by an L cycle to vary a voltage value (JapaneseUtility Model Publication No. Hei 3-39482).

The method described above in which the magnetic force shielding coilsare disposed in the border portions of the heating coils, however,cannot achieve uniform heating since the magnetic fluxes in the endportions of the coils are absorbed by the magnetic force shielding coilsto cause the temperature decrease in these portions. The method in whichthe variable reactor is connected in series to one of the heating coilsto vary a voltage by the variable reactor as described in JapaneseUtility Model Publication No. 3-39482 also has such disadvantages thatcontrolling the variable reactor changes the entire frequency, a timeconstant of power control is long, the power control of one unit changesa power value of each of the heating coils of the entire system so thatit is difficult to independently control temperature for each of theheating coils, and so on.

Meanwhile, in each of the inverters, inverter output efficiency (powerfactor) becomes low unless a phase difference between its output currentand output voltage is made small so that capacity decrease andefficiency degradation of the inverter are caused. Therefore, it ispreferable that the inverter is operated in such a manner that itsoutput current and output voltage are synchronized with each other.

The present invention is made to solve the disadvantages of theaforesaid prior arts and it is an object of the present invention toprevent the temperature decrease in the border portions of the heatingcoils and to enable the elimination of the influence caused by themutual induction.

It is another object of the present invention to prevent the change inthe state of the mutual induction.

It is still another object of the present invention to enableimprovement in the power factor of the inverter.

DISCLOSURE OF THE INVENTION

A first induction heating method according to the present invention ischaracterized in that resonance-type inverters respectivelycorresponding to a plurality of heating coils are operated in such amanner that frequencies of respective currents which are supplied to theheating coils respectively are equalized to each other and the currentsare synchronized with each other or maintained at a phase difference tobe set.

The currents can be synchronized with each other or maintained at thephase difference to be set by adjusting a phase of a drive signal givento each of the resonance-type inverters. A current signal to beequalized to can be a reference signal generated in an external part,and an operation can be performed based on this reference signal.Further, a current signal to be equalized to can be an output of any oneof the aforesaid resonance-type inverters, and an operation can beperformed based on this output signal. Further, a current signal to beequalized to may be an average value of phases of output currents of therespective resonance-type inverters, and an operation is performed basedon this average current signal.

A second induction heating method according to the present invention ischaracterized in that a plurality of heating coils are supplied withelectricity by resonance-type inverters respectively corresponding tothe heating coils; with one of the resonance-type inverters being a maininverter and the other being a subordinate inverter, the aforesaidsubordinate inverter is driven in such a manner that a phase of acurrent supplied to the heating coil on a subordinate side issynchronized with a phase of a current supplied to the heating coil on amain side or maintained at a phase difference to be set, based on adrive signal of the main inverter or an output voltage or an outputfrequency of the main inverter; and a phase difference between an outputcurrent and an output voltage of the subordinate inverter is adjusted bycontrolling a reactor on a subordinate inverter side to improve a powerfactor.

It is preferable that the phase difference between the output currentand the output voltage of the subordinate inverter is adjusted after thephase difference between the current supplied to the heating coil on themain side and the current supplied to the heating coil on thesubordinate side is obtained and the phase difference between thecurrents is adjusted by controlling the drive of the subordinateinverter.

A first induction heating unit according to the present invention ischaracterized in that it comprises: resonance-type invertersrespectively corresponding to a plurality of heating coils; a phasedetector for obtaining a phase difference between currents suppliedrespectively to the heating coils from the resonance-type inverters; anda drive control section for giving a drive signal to the resonance-typeinverters based on the phase difference obtained by this phase detectorto have frequencies of the currents respectively supplied to the heatingcoils equalized and to have the currents synchronized with each other ormaintained at a phase difference to be set.

A second induction heating unit according to the present invention ischaracterized in that it comprises: resonance-type invertersrespectively corresponding to a plurality of heating coils; a referencesignal generating section for generating a reference signal to be givento these inverters; phase detectors which are provided to respectivelycorrespond to the resonance-type inverters, each obtaining a phasedifference between a current supplied to the corresponding one of theheating coils and the reference signal outputted by the reference signalgenerating section; and drive control sections which are provided torespectively correspond to the aforesaid resonance-type inverters, fordriving the resonance-type inverters while controlling a drive signal tobe given to the corresponding one of the aforesaid resonance-typeinverters based on the phase difference obtained by the phase detectorand the reference signal to equalize a frequency of the current suppliedto each of said heating coils to said reference signal as well as tohave a phase of each of the currents synchronized with the referencesignal or maintained at a phase difference to be set.

Further, a third induction heating unit according to the presentinvention is characterized in that it comprises: resonance-typeinverters respectively corresponding to a plurality of heating coils; areference signal generating section for generating a reference signal tobe given to these inverters; phase detectors which are provided torespectively correspond to the resonance-type inverters, each obtaininga phase difference between a current supplied to the corresponding oneof the heating coils and the reference signal outputted by the referencesignal generating section; drive control sections which are provided torespectively correspond to the resonance-type inverters, each drivingthe resonance-type inverters while controlling a drive signal to begiven to the corresponding one of the resonance-type inverters based onthe phase difference obtained by the phase detector and the referencesignal to equalize a frequency of the current supplied to thecorresponding one of the heating coils to the reference signal as wellas to have a phase of the current synchronized with the reference signalor maintained at a phase difference to be set; variable reactors, eachprovided between the resonance-type inverter and the corresponding oneof the heating coils; phase detecting sections which are provided torespectively correspond to the resonance-type inverters, each detectinga phase difference between an output current and an output voltage ofthe resonance-type inverter; and a phase adjusting section for adjustingthe phase difference between the output current and the output voltageof the resonance-type inverter by controlling the variable reactor basedon an output signal of each of the phase detecting sections to improve apower factor of each of the resonance-type inverters.

A fourth induction heating unit according to the present invention ischaracterized in that it comprises: a main inverter constituted of aresonance-type inverter; one subordinate inverter or more, eachconstituted of a resonance-type inverter; a plurality of heating coilsprovided to correspond to this subordinate inverter and the maininverter; a phase detector for obtaining a phase difference between acurrent through the heating coil on the main side and a current throughthe heating coil on the subordinate side; a drive control section on themain side for giving a drive signal to the main inverter; and a drivecontrol section on the subordinate side for controlling a drive signalgiven to the subordinate inverter based on the drive signal outputted bythis drive control section on the main side and the phase differenceobtained by the phase detector to have a phase of the current throughthe heating coil on the subordinate side coincide with the currentthrough the heating coil on the main side or maintained at a phasedifference to be set.

A fifth induction heating unit according to the present invention ischaracterized in that it comprises: a main inverter constituted of aresonance-type inverter; one subordinate inverter or more, eachconstituted of a resonance-type inverter; a plurality of heating coilsprovided to correspond to this subordinate inverter and the maininverter; a phase detector for obtaining a phase difference between acurrent through the heating coil on the main side and a current throughthe heating coil on the subordinate side; a drive control section on themain side for giving a drive signal to the main inverter; and a drivecontrol section on the subordinate side for controlling a drive signalgiven to the subordinate inverter based on an output current or anoutput voltage of the main inverter and the phase difference obtained bythe phase detector to have a phase of the current through the heatingcoil on the subordinate side coincide with the current through theheating coil on the main side or maintained at a phase difference to beset.

Incidentally, it is possible to provide: a variable reactor providedbetween the subordinate inverter and the heating coil corresponding tothis subordinate inverter; a phase detecting section for detecting aphase difference between an output current and an output voltage of thesubordinate inverter; and a phase adjusting section for adjusting thephase difference between the output current and the output voltage ofthe subordinate inverter by controlling the variable reactor based on anoutput signal of the phase detecting section to improve a power factorof the subordinate inverter. Further, it is preferable that the maininverter and the subordinate inverter are respectively connected tocorresponding output power control sections. The output voltage or theoutput current of the main inverter is fedback to the drive controlsection and the phases of the output voltage and the output current aremade to coincide with each other.

In the induction heating method of the present invention as structuredabove, since the frequencies of the currents supplied to the pluralheating coils are equalized and the phases are synchronized with eachother or maintained at the phase difference to be set, the state of themutual induction among the heating coils can be fixed without beinginfluenced by the load fluctuation even when the load fluctuates.Therefore, no distortion of a waveform and so on occurs to the currents(heating coil currents) supplied to the respective heating coils due tothe change in the mutual induction so that the inverters can operatenormally, and even when the plurality of the heating coils are disposedadjacent to each other, the temperature can be easily and preciselycontrolled by the heating coils and the temperature decrease in theborder portions of the heating coils can be prevented.

In the case when the phase of the drive signal given to theresonance-type inverters is adjusted, the adjustment based on thereference signal generated in a reference signal generating section orthe like makes the control relatively easy so that an accurate phaseadjustment can be made. The reference signal may be a waveform of acurrent or may also be any waveform in the form of a pulse and so on.Further, when the phase of the drive signal is adjusted in such a mannerthat any one of the plural resonance-type inverters is made to be areference inverter, and with an output of this reference inverter (forexample, an output current or an output voltage) serving as thereference signal, the phase of the other inverter is adjusted based onan output frequency of the reference inverter, no reference signalgenerating section is required so that the unit can be simplified.Moreover, the phase of the drive signal given to the resonance-typeinverters is adjusted in such a manner that the average value of thephases, from a reference timing position, of the currents through therespective heating coils is obtained and the drive signal of theinverter is controlled so as to make each of the heating coil currentscoincide with this average value.

In the induction heating method of the present invention, thesubordinate inverter is driven in such a manner that the drive signalfor driving the main inverter is given to the subordinate inverter, andbased on this, the phase of the current supplied to the heating coil onthe subordinate inverter side is synchronized with the phase of thecurrent supplied to the heating coil on the main inverter side or thephase difference to be set is maintained therebetween, and in addition,by controlling the reactor on the subordinate inverter side, the phasesof the output current and the output voltage of the subordinate inverterare made to coincide with each other. Therefore, according to thepresent invention, the phases of the currents through the heating coilsof the main inverter and the subordinate inverter can be synchronized orfixed, a precise temperature control without any influence by the loadfluctuation is possible, and the temperature decrease in the borderportion of the heating coils can be avoided. In the main inverter, thedrive control section makes the frequency adjustment so as to have thephases of the output voltage and the output current coincide with eachother, and in the subordinate inverter, the reactor is adjusted so as tohave the phases of the output current and the output voltage coincidewith each other, and therefore, a power factor can be improved andoutput efficiency of the inverters can be enhanced so that decrease inoperation efficiency can be prevented.

Furthermore, the phase difference between the output current and theoutput voltage of the subordinate inverter is adjusted after the phasedifference between the current supplied to the heating coil on the mainside and the current supplied to the heating coil on the subordinateside is obtained and the adjustment is made to eliminate this phasedifference between the currents.

Incidentally, the same effect can be obtained when the output frequencyof the output current or the output voltage of the main inverter isgiven as the drive signal of the subordinate inverter instead of thedrive signal for driving the main inverter and the subordinate inverteris operated being synchronized with the output frequency of the maininverter or maintaining the phase difference to be set. Further, byproviding the output power control sections to respectively correspondto the main inverter and the subordinate inverter, the amount of theoutput of each of the inverters can be freely controlled and heatingtemperature can be controlled freely and highly precisely.

BRIEF DESCRIPTION OF DRAWINGS

FIG. 1 is an explanatory view of an induction heating unit according toa first embodiment of the present invention;

FIG. 2 is a detailed explanatory view of a power control sectionaccording to the embodiment of the present invention;

FIG. 3 is a detailed explanatory view of a drive control sectionaccording to the embodiment;

FIG. 4 is a time chart explaining the operation of an inverter accordingto the embodiment;

FIG. 5 is a flow chart explaining the act of a phase control sectionaccording to the embodiment;

FIG. 6 is an explanatory view of a second embodiment of the presentinvention;

FIG. 7 is an explanatory view of a method of adjusting a phasedifference between a heating coil current on a main side and a heatingcoil current on a subordinate side according to the embodiment;

FIG. 8 is an explanatory view of a method of hardening a roll byinduction heating;

FIG. 9 is a diagrammatic explanatory view of a partial induction heatingunit;

FIG. 10 is a view explaining heating of a container by the inductionheating;

FIG. 11 is a diagrammatic explanatory view of a so-calledBaumkuchen-type induction heating unit;

FIG. 12 is a diagrammatic explanatory view of an induction heating unitfor extrusion forming;

FIG. 13 is a view explaining a method of adjusting a phase of a heatingcoil current according to the embodiment;

FIG. 14 is a diagrammatic explanatory view of a third embodimentaccording to the present invention;

FIG. 15 is a diagrammatic explanatory view of a fourth embodimentaccording to the present invention;

FIG. 16 is an explanatory view of a fifth embodiment according to thepresent invention;

FIG. 17 is a basic circuit diagram of a parallel resonance-typeinverter; and

FIG. 18 is a basic circuit diagram of a series resonance-type inverter.

BEST MODE FOR CARRYING OUT THE INVENTION

Preferred embodiments of an induction heating method and unit accordingto the present invention will be explained in detail with reference tothe attached drawings.

FIG. 1 is an explanatory view of an induction heating unit according toa first embodiment of the present invention. An induction heating unit100 according to this embodiment is composed of a pair of a main heatingunit 110 m and a subordinate heating unit 110 s. The heating units 110m, 110 s include power supply sections 112 m, 112 s and load coilsections 150 m, 150 s which are supplied with power from these powersupply sections 112 m, 112 s, respectively.

The power supply sections 112 m, 112 s include forward convertingsections 114 m, 114 s respectively, each being a rectifying circuit inwhich a bridge circuit is formed by thyristors, and these forwardconverting sections 114 m, 114 s are connected to three-phase AC powersupplies 116 m, 116 s respectively. An inverter (inverse convertingsection) 120 m and an inverter 120 s are connected to output sides ofthe forward converting sections 114 m, 114 s via smoothing reactors 118m, 118 s. In the embodiment, the inverter 120 m on a main heating unit110 m side is a main inverter and the inverter 120 s on a subordinateheating unit 110 s side is a subordinate inverter. Each of the inverters120 m, 120 s is a current type in the embodiment and is formed by abridge circuit which is composed of arms made by connecting diodes andtransistors in series as is generally known.

The load coil sections 150 m, 150 s connected to the output sides of theinverters 120 m, 120 s have heating coils 152 m, 152 s which are loadcoils. Each of condensers 154 m, 154 s is connected in parallel to eachof the heating coils 152 m, 152 s and their internal resistances 156 m,156 s so that the heating coils 152 and the condensers 154 form parallelresonance circuits. In other words, the inverters 120 m, 120 sconstitute the parallel resonance-type inverters in the embodiment. Theheating coils 152 m, 152 s are disposed adjacent to each other in theembodiment.

In the load coil sections 150 m, 150 s, transformers 158 m, 158 s areprovided in parallel to the condensers 154 m, 154 s respectively andthey can obtain voltage values corresponding to output voltages of theinverters 120 m, 120 s. An output voltage Vm of the transformer 158 m onthe main heating unit 110 m side is fedback to a power control section122 m and a drive control section 124 m on the main side which will bedetailed later. Meanwhile, an output voltage Vs of the transformer 158 son the subordinate heating unit 110 s side is fedback to the powercontrol section 122 s on the subordinate side. Furthermore, currenttransformers 160 m, 160 s for detecting output currents Im, Is of theinverters 120 m, 120 s are provided between the inverters 120 m, 120 sand the condensers 154 m, 154 s. The output currents Im, Is detected bythe transformers 160 m, 160 s are fedback to the corresponding powercontrol sections 122 m, 122 s.

The power control sections 122 m, 122 s give drive pulses to thethyristors constituting the forward converting sections 144 m, 114 srespectively and power setting units 126 m, 126 s are connected thereto.The drive control section 124 m on the main side detects a zero-cross ofthe voltage Vm inputted from the transformer 158 m and outputs a drivepulse to transistors TRmA₁, TRmA₂, TRmB₁, TRmB₂ constituting theinverter 120 m in synchronization with this zero-cross. The drivecontrol section 124 m also inputs a signal in synchronization with theaforesaid drive pulse to the drive control section 124 s on thesubordinate side. The drive control section 124 s on the subordinateside generates a pulse for driving transistors TRsA₁, TRsA₂, TRsB₁,TRsB₂ constituting the inverter 120 s on the subordinate side based onthe signal inputted from the drive control section 124 m on the mainside and gives it to these transistors.

A phase detector 220 is provided in the subordinate heating unit 110 s.This phase detector 220, which is to obtain a phase difference φ_(ms)between a heating coil current I_(Lm) supplied to the heating coil 152 mon the main side and a heating coil current I_(Ls) supplied to theheating coil 152 s on the subordinate side, is so structured that thedetected currents by the current transformers 160 m, 160 s are inputtedthereto. Specifically, heating coil current detectors 180 m, 180 s areprovided in series to the heating coils 152 m, 152 s between the heatingcoils 152 m, 152 s and the condensers 158 m, 158 s in the load coilsections 150 m, 150 s. The heating coil current detectors 180 m, 180 sdetects the corresponding heating coil currents I_(Lm), I_(Ls) toinput-them to the phase detector 220. The phase detector 220, afterobtaining the phase difference φ_(ms) between the heating coil currentI_(Lm) and the heating coil current I_(Ls) inputs it to the drivecontrol section 124 s on the subordinate side. The drive control section124 s on the subordinate side adjusts a phase of the drive signal (gatepulse) to be given to the inverter 120 s on the subordinate side basedon an output signal of the phase detector 220 in such a manner thatphases of the heating coil currents I_(lm) and I_(ls) coincide with eachother, as will be detailed later.

The subordinate heating unit 110 s has a phase control section 170 formaking a phase difference between an output current Is and an outputvoltage Vs of the inverter 120 s zero, as will be detailed later. Thisphase control section 170 is composed of: a phase difference detectingsection 172 to which the voltage Vs and the current Is outputted by thetransformer 158 s and the current transformer 160 s are inputted; and aphase adjusting section 174 for controlling, based on an output signalof this phase difference detecting section 172, a variable reactorsection 162 provided between the inverter 120 s and the heating coil 152s. In the embodiment, the variable reactor section 162 is composed of: avariable capacity reactance 164 connected in parallel to the heatingcoil 152 s and the condenser 154 s; and a variable induction reactance166 connected in series to the heating coil 152 s.

In the induction heating unit 100 as structured above, the heating coil152 m of the main heating unit 110 m and the heating coil 152 s of thesubordinate heating unit 110 s are disposed adjacent to each other. Inthe power supply sections 112 m, 112 s, the thyristors of the forwardconverting sections 114 m, 114 s are driven by the drive pulsesoutputted by the power control sections 122 m, 122 s respectively,rectify AC powers outputted by the three-phase AC power supplies 116 m,116 s to convert them to DC powers, and give them to the inverter(inverse converting section) 120 m and the inverter 120 s via thesmoothing coils 118 m, 118 s. The power control section 122 m isstructured as shown in FIG. 2. The power control section 122 s on thesubordinate side has the same structure.

Specifically, the power control section 122 m is composed of a powerconverter 130 to which the output voltage Vm of the transformer 158 mand the output current Im of the current transformer 160 m are inputted,a power comparator 132 provided on an output side of the power converter130, a forward conversion phase controller 134 connected to an outputside of the power comparator 132, and a forward conversion gate pulsegenerator 136 to which an output signal of this forward conversion phasecontroller 134 is inputted.

The power converter 130 obtains an output power Pm of the inverter 120 mbased on the inputted voltage value Vm and current value Im to output itto the power comparator 132. The power comparator 132, to which thepower setting unit 126 m is connected, compares the power value Pmobtained by the power converter 130 with a set value Pmc outputted bythe power setting unit 126 m and sends out an output signalcorresponding to a deviation between them to the forward conversionphase controller 134. Then, according to the output signal of the powercomparator 132, the forward conversion phase controller 134 adjusts thetiming of generating the gate pulse to be given to each of thethyristors which constitute the forward converting section 114 m andobtains the timing of driving the thyristors which causes the detecteddifference between the power voltage value Pm and the set value Pmc tobecome zero. The forward conversion phase controller 134 gives a drivesignal to the forward conversion gate pulse generator 136 according tothe obtained drive timing. The forward conversion gate pulse generator136 generates a gate pulse in synchronization with the output signal ofthe forward conversion phase controller 134 and gives it to each of thethyristors of the forward converting section 114 m as a drive signal.Incidentally, an output power of each of the thyristors can be changedby varying the set value Pmc of the power setting unit 126 m.

The drive control sections 124 m, 124 s for driving the inverters 120 m,120 s are structured as shown in FIG. 3. Specifically, the drive controlsection 124 m and the drive control section 124 s have gate pulsegenerators 140 m, 140 s for transistors respectively and a pair of gateunits 142 mA, 142 mB and a pair of gate units 142 sA, 142 sB areconnected to output sides thereof respectively. Furthermore, the drivecontrol section 124 s on the subordinate side is provided with a phaseadjusting circuit 143. This phase adjusting circuit 143, which is a loadcurrent control section, is to adjust the phases of the heating coilcurrents I_(Lm), I_(Ls) through the heating coil 152 m on the main sideand the heating coil 152 s on the subordinate side to coincide(synchronize) with each other, and the gate pulse generator 140 s fortransistors is connected to an output side of the phase adjustingcircuit 143. Furthermore, an output pulse of the gate pulse generator140 m for transistors on the main side and the phase difference φ_(ms)between the heating coil currents I_(Lm), I_(Lm) obtained by the phasedetector 220 are inputted to the phase adjusting circuit 143. The drivecontrol section 124 m on the main side is so structured that the outputvoltage Vm of the transformer 158 m is fedback to the gate pulsegenerator 140 m for transistors. As shown in FIG. 4, the gate controlsection 124 m is so structured that the gate pulse generator 140 mdetects the zero cross of the voltage Vm to generate the gate pulse fordriving the transistors and inputs it to gate units 142 mA, 142 mB whilegiving it to the drive control section 124 s on the subordinate side asa synchronization signal.

In the embodiment, the gate pulse generator 140 m for transistors of thedrive control section 124 m, after the voltage Vm which changes as shownin FIG. 4 (1) is inputted thereto, generates the gate pulse for drivingthe transistors TRmA₁, TRmA₂ for A phase to output it to the gate unit142 mA and the phase adjusting circuit 143 on the subordinate side, asshown in FIG. 4 (3) when the voltage Vm zero-crosses from a lower side.The gate unit 142 mA gives the gate pulse inputted from the gate pulsegenerator 140 m to bases of the transistors TRmA₁, TrRmA₂ as a drivesignal. Meanwhile, when the voltage Vm zero-crosses from an upper side,the gate pulse generator 140 m stops the generation of the gate pulsefor A phase and generates the gate pulse for driving the transistorsTRmB₁, TRmB₂ for B phase as shown in FIG. 4 (4) to output it to the gateunit 142 mB. The gate unit 142 mB gives the inputted gate pulse to basesof the transistors TrmB₁, TrmB₂ for B phase to drive them. Thereby, theinverter 120 m on the main side is driven with its own frequency and thecurrent Im synchronized with the voltage Vm is outputted as shown inFIG. 4 (5) and a power factor becomes about 1. Further, as shown inFIG.4 (2), the heating coil current I_(Lm) is given to the heating coil152 m.

Meanwhile, the phase adjusting circuit 143 of the drive control section124 s on the subordinate side outputs a signal to the gate pulsegenerator 140 s for transistors in synchronization with the rising andfalling of the pulse outputted by the gate pulse generator 140 m on themain side. The gate pulse generator 140 s, when the pulse is inputtedthereto from the phase adjusting circuit 143, outputs, insynchronization with this pulse, a pulse for A phase to the gate unit142 sA for A phase as shown in FIG. 4 (6). The gate unit 142 sA givesthe inputted pulse to bases of the corresponding transistors TRsA₁,TRsA₂ as a drive signal to operate them. Meanwhile, the gate pulsegenerator 140 s on the subordinate side generates a pulse for B phase togive it to the gate unit 142 sB for B phase as shown in FIG. 4 (7). Thegate unit 142 sB drives the transistors TRsB₁, TRsB₂ based on theinputted pulse. Thereby, the inverter 120 s outputs the current Issynchronized with the current Im outputted by the inverter 120 m on themain side as shown in FIG. 4 (8) and the heating coil current I_(Ls) issupplied to the heating coil 152 s (refer to FIG. 4 (10)).

The output voltage Vs and the output current Is of the inverter 120 swhich are detected by the transformer 158 s and the current transformer160 s provided on the output side of the inverter 120 s on thesubordinate side are inputted to the phase difference detecting section172 of the phase control section 170 provided in the subordinate heatingunit 110 s. The phase difference detecting section 172 obtains a phasedifference between them to input it to the phase adjusting section 174.When, after the heating coil currents I_(Lm), I_(Ls), flow through theheating coils 152 m, 152 s, a phase deviation occurs between them due toload fluctuation and so on and a phase deviation occurs between theoutput voltage Vs and the output current Is of the inverter 120 s on thesubordinate side due to the change in the mutual induction state betweenthe heating coils 152 m, 152 s, the phase adjusting section 174 controlsthe variable reactor section 162 so as to have their phases coincidewith each other. FIG. 5 is a flow chart explaining the operation of thephase control section 170.

The phase difference detecting section 172 of the phase control section170, when the voltage Vs and the current Is are inputted thereto fromthe transformer 158 s and the current transformer 160 s on thesubordinate side, detects a phase difference between them and obtains aphase angle φ to output it to the phase adjusting section 174, as shownin Step 190 in FIG. 5. The phase adjusting section 174, when the phaseangle φ outputted by the phase difference detecting section 172 isinputted thereto, judges whether or not the phases of the voltage Vs andthe current Is coincide with each other, namely, φ=0 (Step 191). Whenthe phases coincide with each other, it reads a subsequent phase angle φoutputted by the phase difference detecting section 172.

The phase adjusting section 174, when its judgment is not the phaseangle φ=0 in Step 191, proceeds to Step 192 and judges whether the phaseof the current Is is ahead of or behind the phase of the voltage Vs.When the phase of the voltage Vs (Vs₁) is behind the phase of thecurrent Is namely, the phase of the current is ahead of the phase of thevoltage, by a phase angle φ₁, as shown by the dashed line in FIG. 4 (9),the phase adjusting section 174 decreases C of the variable capacityreactance 164 of the variable reactor section 162, decreases L of thevariable induction reactance 166 of the variable reactor section 162, ordecreases both of them according to the phase angle φ₁, as shown in Step193, thereby putting forward the phase of the voltage Vs or delaying thephase of the current Is to have the phase of the voltage Vs coincidewith the phase of the current Is as shown by the solid line in FIG. 4(9).

The phase adjusting section 174, when judging in Step 192 that the phaseof the voltage Vs (Vs₂) is ahead of the phase of the current Is (thephase of the current is behind the phase of the voltage) by φ₂ as shownby the broken line in FIG. 4 (9), proceeds to Step 194 from Step 192 andincreases C of the variable capacity reactance 164, increases L of thevariable induction reactance 166, or increases both of them to delay thephase of the voltage Vs or put forward the phase of the current Is,according to the phase angle φ₂, thereby causing the phases of thevoltage Vs and the current Is to coincide with each other. Consequently,a power factor of the inverter 120 s is improved so that operationefficiency can be enhanced.

The main inverter 120 m and the subordinate inverter 120 s are operatedin this way. But a phase deviation as shown in FIG. 7 sometimes occursbetween the heating coil current I_(Lm) supplied to the heating coil 152m on the main side and the heating coil current I_(Ls) supplied to theheating coil 152 s on the subordinate side due to load fluctuation andso on. Consequently, the state of the mutual induction between theheating coils 152 m and 152 s changes. Therefore, in this embodiment,the phase difference φ_(ms) between the heating coil currents I_(ms) andI_(Ls) is detected by the phase detector 220 and it is inputted to thephase adjusting circuit 143 of the drive control section 124 s on thesubordinate side as shown in FIG. 3. When the phase of the heating coilcurrent I_(Ls) on the subordinate side is behind the phase of theheating coil current I_(Lm) on the main side by, for example, φ_(ms1) asshown in FIG. 7 (3), the phase adjusting circuit 143 puts forward thetiming of generating the signal to be given to the gate pulse generator140 s to eliminate this phase difference φ_(ms1).

In other words, as shown in FIG. 13 (4), (5), when the phase of theheating coil current I_(Ls) on the subordinate side is behind the phaseof the heating coil current I_(Lm) on the main side by φ_(ms1), a signalindicating the phase difference φ_(ms1) of the delay is inputted to thephase adjusting circuit 143 from the phase detector 220. Based on thepulse for A phase in FIG. 13 (1) inputted from the gate pulse generator140 m on the main side and the phase difference φ_(ms1), the phaseadjusting circuit 143 gives a phase adjusting signal to the gate pulsegenerator 140 s so that the gate pulses for A phase and B phase of theinverter 120 s on the subordinate side are outputted earlier than thegate pulses for A phase and B phase of the inverter 120 m on the mainside by the phase difference φ_(ms1). Thereby, as shown in FIG. 13 (6),(7), the gate pulse for A phase and the gate pulse for B phase outputtedby the gate units 142 sA, 142 sB on the subordinate side are outputtedearlier by the phase difference φ_(ms1) than a gate pulse for A phaseand a gate pulse for B phase on the main side which are shown in FIG. 13(1), (2). Therefore, the phase of an output voltage Vsc of the inverter120 s after the phase adjustment is ahead of the phase of the outputvoltage Vm (refer to FIG. 13 (3)) of the inverter 120 m on the main sideby the phase φ_(ms1), as shown in FIG. 13 (8). Thus, the phase of theheating coil current I_(Ls) supplied to the heating coils 152 scoincides with the phase of the heating coil current I_(Lm) on the mainside as shown in FIG. 13 (8).

On the other hand, when the heating coil current I_(Ls) on thesubordinate side is ahead of the heating coil current I_(Lm) on the mainside by φ_(ms2) as shown in FIG. 7 (4), the phase adjusting circuit 143delays the phase (output timing) of the drive signal (gate pulse) to begiven to the gate pulse generator 140 s so as to eliminate this phasedifference φ_(ms2) so that the phases of the heating coil current I_(Lm)and the heating coil current I_(Lm) coincide with each other.

This makes the phases of the heating coil currents I_(Lm) and I_(Ls)completely coincide with each other even when the load state fluctuatesso that the inverters can operate normally without influenced by theload fluctuation. Therefore, even when the heating coils 152 m and 152 sare disposed adjacent to each other, the induction heating can becarried out without influenced by the load fluctuation and thetemperature control can be performed easily and highly precisely,thereby, enabling the elimination of the disadvantages such as decreasein a heating temperature in a border portion of the heating coils 152 mand 152 s. In the embodiment, the power control sections 122 m and 122 sare provided in the main heating unit 110 m and the subordinate heatingunit 110 s respectively to enable independent adjustment of powerssupplied to the heating coils 152 m and 152 s so that the heatingtemperature can be made different freely between the heating coils 152 mand 152 s and highly precise temperature control can be achieved.

Incidentally, the case when only one subordinate heating unit 110 s isprovided is explained in the above-described first embodiment, but aplurality of the subordinate heating units may be provided. In the casewhen the plural heating units are provided, any one of the heating unitsmay be used as the main one which serves as the reference. Moreover, inthe first embodiment, the explanation is given on the case when thevoltage Vs and the current Is are inputted to the phase differencedetecting section 172 of the phase control section 170 at the time thephases of the current Is and the voltage Vs on the subordinate side aremade to coincide with each other, but the gate pulse given to thetransistors of the inverter 120 s on the subordinate side may be usedinstead of the current Is. Further, the case when the heating coils 152m, 152 s are disposed adjacent to each other is explained in theabove-described embodiment, but the present invention is of courseapplicable to a case when the heating coils 152 m and 152 s are notdisposed adjacent to each other. Moreover, in the above-described firstembodiment, the explanation is given on the case when the variablereactor section 162 provided on the subordinate side is composed of thevariable capacity reactance 164 and the variable induction reactance166, but the variable reactor section 162 may be formed of either thevariable capacity reactance 164 or the variable induction reactance 166.Furthermore, the case when the phases of the heating coil currentsI_(Lm) and I_(Ls) of the inverter 120 m on the main side and theinverter 120 s on the subordinate side are made to coincide(synchronize) with each other is explained in the above-described firstembodiment, but a predetermined phase difference may be maintainedbetween both of them when necessary.

FIG. 6 is an explanatory view of a second embodiment. An inductionheating unit 200 of the second embodiment is composed of a main heatingunit 210 m and a subordinate heating unit 210 s. A drive control section124 m on a main side is structured to output a gate pulse only to aninverter 120 m on the main side. A drive control section 212 s on asubordinate side is so structured that a voltage Vm of a transformer 158m on the main side is inputted thereto and it generates a drive signal(gate pulse) of transistors constituting an inverter 120 s on thesubordinate side based on this voltage Vm. In other words, in the secondembodiment, the output voltage Vm of the inverter 120 m on the main sideis inputted instead of an output pulse of a gate pulse generator 140 mon the main side to a phase adjusting circuit 143 of a drive controlsection 124 s (212 s) on the subordinate side as shown by the brokenline in FIG. 3. The other configuration is similar to that of the firstembodiment described above.

In the second embodiment thus configured, the drive control section 212s on the subordinate side, when the voltage Vm on the main side isinputted thereto, detects a zero cross of the voltage Vm similarly tothe drive control section 124 m on the main side, generates a transistorgate pulse for A phase and a transistor gate pulse for B phase insynchronization with this zero cross, and gives them as drive signals tobases of respective transistors of the inverter 120 s. Thereby, the sameeffect can be obtained as that in the above-described embodiment.

Incidentally, it is also suitable that a current Im outputted by acurrent transformer 160 m on the main side is inputted to the drivecontrol section 212 s on the subordinate side, the transistor gate pulseis generated based on this current Im, this is given to the transistorsof the inverter 120 s on the subordinate side, and the inverter 120 s onthe subordinate side is operated in synchronization with the current Imon the main side.

FIG. 14 is a diagrammatic explanatory view of a third embodiment,showing an example where the present invention is applied to avoltage-type inverter. In FIG. 14, an induction heating unit 300 is soconfigured that a forward converting section 304 is connected to an ACpower supply 302 and a smoothing condenser 306 is provided on an outputside of this forward converting section 304. Further, the inductionheating unit 300 is so configured that a heating unit 310 m on a mainside and a heating unit 310 s on a subordinate side are connected inparallel to the smoothing condenser 306.

The heating units 310 m, 310 s have DC power supply sections 312 m, 312s, inverters 314 m, 314 s, and load coil sections 320 m, 320 srespectively. The DC power supply sections 312 m, 312 s are composed ofgenerally known chopper circuits 316 m, 316 s and condensers 318 m, 318s provided on output sides thereof. Each of arms of each of theinverters 314 m, 314 s is constituted by a bridge circuit which iscomposed of a transistor and a diode connected to this transistor ininverse-parallel. The load coil sections 320 m, 320 s are connected tooutput sides of the inverters 314 m, 314 s. Each of the load coilsections 320 m, 320 s is a series resonance type, in which each of theheating coils 322 m, 322 s and the condensers 324 m, 324 s are connectedin series. A variable reactor 326 is provided in series to the heatingcoil 322 s in the load coil section 320 s on the subordinate side.

Furthermore, power control sections 330 m, 330 s are connected to thechopper circuits 316 m, 361 s of the heating units 310 m, 310 srespectively. The power control sections 330 m, 330 s turn on/off chopsections 328 m, 328 s, which are formed by inverse parallel connectionof transistors and diodes, of the chopper circuits 316 m, 316 s, andvary conduction ratios of the chopper circuits 316 m, 316 s.Consequently, in the DC power supply sections 312 m, 312 s, the amountof voltages at both ends of the condensers 318 m, 318 s changes tochange the amount of voltages to be given to the inverters 314 m, 314 sso that output voltages of the inverters 314 m, 314 s are changed. Tothe inverters 314 m, 314 s, drive control sections 332 m, 332 s forcontrolling the drive of the inverters are connected respectively.Moreover, a phase control section 334 for controlling the variablereactor 326 provided in the load coil section 320 s is connected to thesubordinate side. Incidentally, internal resistances of the heatingcoils 322 m, 322 s are omitted in FIG. 14.

In the induction heating unit 300 of this third embodiment, voltages Vm,Vs and currents (heating coil currents) I_(Lm), I_(Ls) outputted by theinverters 314 m, 314 s are detected by transformers and currenttransformers which are not shown in FIG. 14 and inputted to the powercontrol sections 330 m, 330 s. The power control sections 330 m, 330 sobtain output powers of the inverters 314 m, 314 s from the inputtedvoltages and currents, compare them with set values of power settingunits which are not shown in FIG. 13, and adjust widths of drive pulsesof the chop sections 328 m, 328 s to make the output voltages have theset values.

The drive control section 332 m on the main side, to which the outputcurrent of the inverter 314 m is inputted, detects a zero cross of thisoutput current and generates a drive signal (gate pulse) for drivingeach of the transistors of the inverter 314 m to give it to each of thetransistors of the inverter 314 m. Meanwhile, to the drive controlsection 332 s on the subordinate side, to which a phase detector notshown in FIG. 14 is connected, a phase difference φ_(ms) between aheating coil current I_(Lm) on the main side and a heating coil currentI_(Ls), on the subordinate side which is outputted by the phase detectoris inputted and the gate pulse outputted by the drive control section332 m on the main side is inputted. Then, the drive control section 332s outputs a drive signal (gate pulse) to be given to the inverter 314 s,adjusting a phase (output timing) of the drive signal according to thephase difference φ_(ms) between the heating coil current I_(Lm) on themain side and the heating coil current I_(Ls) on the subordinate sidebased on the gate pulse inputted from the drive control section 332 m onthe main side to make the phase difference φ_(ms) become zero or to makethe phase difference φ_(ms) become a predetermined phase difference Φ.Thereby, the inverters 314 m, 314 s can be operated, with the phases ofthe heating coil currents I_(Lm), I_(Ls) on the main side and thesubordinate side synchronized with each other or with the phasedifference Φ maintained between them. Therefore, in the inductionheating unit 300, even when load fluctuates, the inverters 314 can benormally operated since the phases of the heating coil currents I_(Lm),I_(Ls) coincide with each other or the predetermined phase difference Φis maintained between them so that temperature decrease and so on in aborder portion of the heating coils 322 m, 322 s can be prevented.

The phase control section 334 provided on the subordinate side reads thevoltage and the current outputted by the inverter 314 s and obtains aphase difference Φ between them. When the phase difference existsbetween the voltage and the current, the phase control section 334adjusts the variable reactor 326 to make the phases of both of themcoincide with each other. Thereby, a power factor of the inverter 314 sis improved to enhance operation efficiency of the inverter 314 s.

FIG. 15 is a diagrammatic explanatory view of a fourth embodiment. Aninduction heating unit 350 according to this fourth embodiment hasvoltage-type inverters 314 m, 314 s on a main side and a subordinateside. These inverters 314 m, 314 s are so structured that output powersthereof are controlled by a pulse width modulation (PWM) method. Inother words, power control sections 352 m, 352 s are connected to theinverters 314 m, 314 s via drive control sections 354 m, 354 srespectively.

The power control sections 352 m, 352 s compare the output powers of thecorresponding inverters 314 m, 314 s with set values. The power controlsections 352 m, 352 s obtain pulse widths for driving the inverters 314m, 314 s so as to make the output powers of the inverters 314 m, 314 shave the set values and output them to the corresponding drive controlsections 354 m, 354 s. The drive control section 354 m on the main sidedetects a zero cross of an output current of the inverter 314 m on themain side and gives a gate pulse having the pulse width which isobtained by the power control section 352 m to the inverter 314 m.Specifically, when the output power of the inverter 314 m is smallerthan the set value, the drive control section 354 m outputs the gatepulse having a longer pulse width to lengthen the time during whichtransistors constituting the inverters 314 m are turned on, therebyincreasing the output power.

The drive control section 354 s on the subordinate side obtains a phasedifference φ_(ms) between a heating coil current I_(Lm) on the main sideand a heating coil current I_(Ls) on the subordinate side in the similarmanner described above, adjusts a phase (output timing) of a drivesignal (gate pulse) to be given to the inverter 314 s so as to make thisphase difference φ_(ms) zero, and outputs the gate pulse. This gatepulse has the pulse width obtained by the power control section 352 s. Aphase control section 334 adjusts a variable reactor 326 so as to makethe phase difference φ between an output voltage and an output currentof the inverter 314 s on the subordinate side zero similarly to theabove and adjusts a power factor of the inverter 314 s.

In these induction heating unit 300 of the third embodiment and theinduction heating unit 350 of the fourth embodiment, the inverters 314m, 314 s may also be operated while a phase difference to be set betweenthe heating coil current I_(Lm) on the main side and the heating coilcurrent I_(Ls) on the subordinate side are maintained, when necessary.

FIG. 16 is an explanatory view of a fifth embodiment. An inductionheating unit 400 shown in FIG. 16 is so structured that a plurality(four in the embodiment) of heating units 310 (310 a to 310 d) areconnected in parallel to a smoothing condenser 306 provided on an outputside of a forward converting section 304. These heating units 310, whichare provided with voltage-type inverters, have chopper circuits 316 (316a to 316 d) and inverters 314 (314 a to 314 d) connected to output sidesof the chopper circuits 316 via condensers 318 (318 a to 318 d). Tothese inverters 314, which are series resonance-type inverters,connected are load coil sections 320 (320 a to 320 d) in which heatingcoils 322 (322 a to 322 d) and condensers 324 (324 a to 324 d) areconnected in series. Variable reactors 326 (326 a to 326 d) areconnected in series to the heating coils 322 in the load coil sections320. Furthermore, in the load coil sections 320, transformers 158 (158 ato 158 d) and current transformers 160 (160 a to 160 d) are provided sothat output voltages and output currents of the inverters 314 can bedetected.

The induction heating unit 400 has control units 420 (420 a to 420 d)provided to correspond to the respective heating units 310. The controlunits 420 a to 420 d have the same configuration. The concreteconfiguration of these control units 420 is shown as a block diagram ofthe control unit 420 d.

The control unit 420 d has a power control section 330 d. To the powercontrol section 330 d, a set value is inputted from a power setting unit126 d. To the power control section 330 d, to which a transformer 158 dand a current transformer 160 d provided in the load coil section 320 dare connected thereto, an output voltage and an output current (heatingcoil current I_(L4)) of the inverter 314 d detected by them are alsoinputted. The power control section 330 d obtains an output power of theinverter 314 d from a voltage value and a current value which areinputted from the transformer 158 d and the current transformer 160 d,and compares it with the set value outputted by the power setting unit126 d. Then, the power control section 330 d adjusts the length of agate pulse to be given to a chop section 328 d of the chopper circuit316 d so as to make the output power of the inverter 314 d have the setvalue.

The control unit 420 d further includes a drive control section 422 dfor controlling the drive of the inverter 314 d. A phase detector 424 dis connected to an input side of this drive control section 422 d. Tothe phase detector 424 d, an output signal of the current transformer160 d is inputted and an output signal of a reference signal generatingsection 426 is inputted. In the embodiment, the reference signalgenerating section 426 generates a waveform of heating coil currentsI_(L) (I_(L1), to I_(L4)) supplied to the heating coils 322. Then, thereference signal generating section 426 gives the generated currentwaveform to phase detectors 424 a to 424 d (the phase detectors 424 a to424 c are not shown) provided in the respective control units 420 a to420 d as a reference signal. The phase detector 424 d compares a phaseof the heating current I_(L4) detected by the current transformer 160 dwith a phase of the reference current waveform outputted by thereference signal generating section 426 and obtains a phase differencebetween them to input it to the drive control section 422 d.

The drive control section 422 d outputs a gate pulse (drive signal) tobe given to each of transistors constituting the inverter 314 d,adjusting its phase (output timing) to make the phase of the heatingcoil current I_(L4) coincide with the phase of the reference currentwaveform, and gives it to each of the transistors of the inverters 314d. Drive control sections of the respective control units 420 a to 420 dsimilarly adjust phases of gate pulses to be given to the inverters 314a to 314 c so as to make them coincide with the phase of the referencecurrent waveform outputted by the reference signal generating section426. Thereby, the phases of the heating coil currents I_(L1) to I_(L4)to be supplied to the respective heating coils 322 a to 322 d aresynchronized so that the change in the state of mutual induction amongthe heating coils 322 can be prevented even when the load state ischanged. Therefore, even when the heating coils 322 are disposedadjacent to one another, the heating coil currents I_(L) supplied to theheating coils 322 are not influenced by the change in the load state sothat temperature control can be performed easily and surely andtemperature decrease in border portions of the heating coils 322 can beprevented.

Incidentally, a phase control section 334 d provided in the control unit420 d detects, based on the output voltage and the output current(heating coil current) of the inverter 314 d which are detected by thetransformer 154 d and the current transformer 160 d, a phase differenceφ between them and adjusts the variable reactor 326 d so as to make thephase difference φ zero, namely, to synchronize the output voltage andthe output current. Thereby, a power factor of the inverter 314 d isimproved so that operation efficiency of the inverter 314 d can beenhanced. The control units 420 a to 420 c perform control operationssimilarly to the control unit 420 d.

Incidentally, the case when the phases of the heating coil currentsI_(L1) to I_(L4) are synchronized is explained in this embodiment, butthe inverters 314 may be operated while a phase difference to be set ismaintained among the heating coil currents, when necessary, or theinverters 314 may be operated in such a manner that a phase differenceto be set is maintained between an optional one of the heating coilcurrents and the other heating coil currents. Furthermore, the case whenthe reference signal generating section 426 outputs the current waveformas the reference signal is explained in this embodiment, but thereference signal may be the gate pulse or the like given to theinverters 314. Moreover, the case when the heating coil currents aresynchronized with the signal outputted by the reference signalgenerating section 426 is explained in this embodiment, but any one ofthe plural inverters 314 may be used as a reference inverter, therebyusing the output of this inverter as the reference signal. Furthermore,the case when the synchronization with the output signal of thereference signal generating section 426 is performed is explained in theembodiment, but an average of the phases of the heating coil currentsI_(L) may be used as the reference signal. In this case, the averagephase of the heating coil currents can be obtained at the time when theinduction heating unit 400 starts its operation, or based on a pulseoutputted at a predetermined interval. It should be understood that thepresent invention is not limited to the content explained above. Inother words, the present invention is applicable not only to invertersrepresented by basic circuits shown in FIG. 17 and FIG. 18 but also toany kind of resonance-type inverters.

The circuit shown in FIG. 17 is a parallel resonance-type inverter andis so structured that each of arms of an inverter 440 is constituted ofa transistor and a diode connected in series. In a load section 442connected to the inverter 440, a heating coil (load coil) 444 and acondenser 446 are connected in parallel. The circuit shown in FIG. 18 isa series resonance-type inverter and is so structured that each of armsof an inverter 450 is constituted by inverse parallel connection of atransistor and a diode. In a load section 452 connected to the inverter450, a heating coil 454 and a condenser 456 are connected in series.

As described hitherto, in the case when electricity is supplied to theplural heating coils by the resonance-type inverters respectivelycorresponding to the plural heating coils, since the operation in thepresent invention is performed in such a manner that the frequencies ofthe currents supplied to the respective heating coils are equalized toeach other as well as the phases of the currents are synchronized or thephase difference to be set is maintained, the inverters can operatenormally even when the load state is changed. Therefore, according tothe present invention, the temperature control can be performed easilyand surely without influenced by the load fluctuation and thetemperature decrease in the border portions of the plural heating coilscan be prevented. In addition, since the phase difference between theoutput current and the output voltage of the inverter is adjusted, apower factor of the inverter is improved so that degradation inoperation efficiency can be prevented.

INDUSTRIAL AVAILABILITY

When induction heating by connecting a plurality of heating coils iscarried out, temperature decrease in a border portion of each of theheating coils can be prevented and resonance-type inverters can beoperated without influenced by load fluctuation.

1. An induction heating unit, comprising: resonance-type invertersrespectively corresponding to a plurality of heating coils; a referencesignal generating section for generating a reference signal to be givento these inverters; phase detectors which are provided to respectivelycorrespond to said resonance-type inverters, each obtaining a phasedifference between a current supplied to the corresponding one of saidheating coils and the reference signal outputted by said referencesignal generating section; and drive control sections which are providedto respectively correspond to said resonance-type inverters, for drivingsaid resonance-type inverters while controlling a drive signal to begiven to the corresponding one of said resonance-type inverters based onthe phase difference obtained by said phase detector and said referencesignal to equalize a frequency of the current supplied to each of saidheating coils to said reference signal as well as to have a phase of thecurrent synchronized with said reference signal or maintained at a phasedifference to be set, wherein a heating temperature to be reached byeach of said plurality of heating coils is controlled to a predeterminedtemperature.
 2. An induction heating unit, comprising: resonance-typeinverters respectively corresponding to a plurality of heating coils; areference signal generating section for generating a reference signal tobe given to these inverters; phase detectors which are provided torespectively correspond to said resonance-type inverters, each obtaininga phase difference between a current supplied to the corresponding oneof said heating coils and the reference signal outputted by saidreference signal generating section; drive control sections which areprovided to respectively correspond to said resonance-type inverters,each driving said resonance-type inverters while controlling a drivesignal to be given to the corresponding one of said resonance-typeinverters based on the phase difference obtained by said phase detectorand said reference signal to equalize a frequency of the currentsupplied to each of said heating coil to said reference signal as wellas to have a phase of each of the currents synchronized with saidreference signal or maintained at a phase difference to be set; variablereactors, each provided between said resonance-type inverter and thecorresponding one of said heating coils; phase detecting sections whichare provided to respectively correspond to said respectiveresonance-type inverters, each detecting a phase difference between anoutput current and an output voltage of the resonance-type inverter; anda phase adjusting section for adjusting the phase difference between theoutput current and the output voltage of said resonance-type inverter bycontrolling said variable reactor based on an output signal of each ofsaid phase detecting sections to improve a power factor of each of saidresonance-type inverters.
 3. An induction heating unit, comprising: amain inverter constituted of a resonance-type inverter; one subordinateinverter or more, each constituted of a resonance-type inverter; aplurality of heating coils provided to correspond to this subordinateinverter and said main inverter; a phase detector for obtaining a phasedifference between a current through said heating coil on the main sideand a current through said heating coil on the subordinate side; a drivecontrol section on the main side for giving a drive signal to said maininverter; and a drive control section on the subordinate side forcontrolling a drive signal given to said subordinate inverter based onthe drive signal outputted by this drive control section on the mainside and the phase difference obtained by said phase detector to have aphase of the current through said heating coil on the subordinate sidecoincide with the current through said heating coil on the main side ormaintained at a phase difference to be set.
 4. An induction heatingunit, comprising: a main inverter constituted of a resonance-typeinverter; one subordinate inverter or more, each constituted of aresonance-type inverter; a plurality of heating coils provided tocorrespond to this subordinate inverter and said main inverter; a phasedetector for obtaining a phase difference between a current through saidheating coil on the main side and a current through said heating coil onthe subordinate side; a drive control section on the main side forgiving a drive signal to said main inverter; and a drive control sectionon the subordinate side for controlling a drive signal given to saidsubordinate inverter based on an output current or an output voltage ofsaid main inverter and the phase difference obtained by said phasedetector to have a phase of the current through said heating coil on thesubordinate side coincide with the current through said heating coil onthe main side or maintained at a phase difference to be set.
 5. Aninduction heating unit according to claim 3, further comprising avariable reactor provided between said subordinate inverter and saidheating coil corresponding to this subordinate inverter; a phasedetecting section for detecting a phase difference between an outputcurrent and an output voltage of said subordinate inverter; and a phaseadjusting section for adjusting the phase difference between the outputcurrent and the output voltage of said subordinate inverter bycontrolling said variable reactor based on an output signal of saidphase detecting section to improve a power factor of said subordinateinverter.
 6. An induction heating unit according to claim 4, furthercomprising a variable reactor provided between said subordinate inverterand said heating coil corresponding to this subordinate inverter; aphase detecting section for detecting a phase difference between anoutput current and an output voltage of said subordinate inverter; and aphase adjusting section for adjusting the phase difference between theoutput current and the output voltage of said subordinate inverter bycontrolling said variable reactor based on an output signal of saidphase detecting section to improve a power factor of said subordinateinverter.